Source: CORNELL UNIVERSITY submitted to
DEVELOPMENT OF SUSTAINABLE SUPER-SORBANT BIOCHAR-BASED FABRICS
Sponsoring Institution
National Institute of Food and Agriculture
Project Status
TERMINATED
Funding Source
Reporting Frequency
Annual
Accession No.
0231722
Grant No.
(N/A)
Project No.
NYC-189451
Proposal No.
(N/A)
Multistate No.
(N/A)
Program Code
(N/A)
Project Start Date
Oct 1, 2012
Project End Date
Sep 30, 2015
Grant Year
(N/A)
Project Director
Hay, AN.
Recipient Organization
CORNELL UNIVERSITY
(N/A)
ITHACA,NY 14853
Performing Department
Microbiology
Non Technical Summary
The goal of this proposal is to develop biochar based fabrics that can adsorb pollutants and eventual be incorporated into personal protective equipment. Biochar is basically charcoal and is obtained by pyrolysis, which means heating without sufficient oxygen to actually burn the starting materials. Pyrolysis liberates gases and liquids that can be used to power internal combustion engines and generators. The main byproduct of pyrolysis, however, is biochar. This charcoal-like material has unique properties such as being very resistant to microbial degradation, having a large surface area, and being water repellant (hydrophobic). These properties make it an excellent soil additive, helping to improve soil quality. Since biochar typically gets buried in the ground where it is stable, pyrolysis is typically considered a carbon negative energy solution. Despite these benefits, the adoption of pyrolysis has been slow in North America. One way to make pyrolysis more attractive to potential investors and producers is to look for additional uses and markets for pyrolysis byproducts such as biochar. We will determine if low cost, low value biochar can effectively be incorporated into high value, highly adsorbent fabrics that eventually might be used in personal protective equipment.
Animal Health Component
(N/A)
Research Effort Categories
Basic
(N/A)
Applied
(N/A)
Developmental
(N/A)
Classification

Knowledge Area (KA)Subject of Investigation (SOI)Field of Science (FOS)Percent
1335120202050%
5110650202030%
7235220115020%
Goals / Objectives
We will develop sustainable, super-sorptive fabric that can eventually be used in personal protective equipment and geotextiles. The specic goals of this effort is to produce biochar fabrics that sorb a wide variety of volatile organic chemicals. We will assess the impacts of biochar characteristics on the sorption of 4 model pollutants by biochar-containing fabrics. Specifically, we will assess the impact of 3 different production temperatures (300, 450, and 600 C), and 3 different size fractions (<100nm, 1-10um, and 10-100um) of biochars produced from 2 locally grown feedstocks (switch grass and willow) in 2 different materials (cellulose acetate and nylon). The feedstocks are locally grown: it is our intention to strengthen local agriculture by helping to create value added products from low cost commodities such as willow and switch grass. Development of new biochar-based products will increase interest in sustainable biochar processes and speed their adoption which will also benefit the environment. Eventually, this fabric will be produced and marketed by Ithaca based iFyber which will contribute to local job creation. This project addresses 3 of the 6 CUARE FY12-16 priorities including 1) increasing sustainable practices resulting in improved fiber. By finding additional markets for biochar it will, in a modest way, contribute to 2) climate change mitigation and reduce the human carbon footprint. It should also 3) enhance economic well-being through the use of locally produced energy sources and increase the use of sustainable agricultural resources.
Project Methods
Feedstocks of willow and switch grass are being provided by stakeholders Drs. Larry Smart, Director of the Applied Willow Breading Program and Larry Walker, Director of the Biofuels Research Laboratory respectively. We will produce the biochar in Pilot Plant Pyrolysis facility of Dr. Johannes Lehmann. We will initially grind the biochar in a Wiley Mill then dry sieve it to get the fraction smaller than 100um. Further size reductions will be achieved using the Cryo Mill at the Cornell Center for Materials Research (CCMR) followed by wet sieving and filtration for the smaller size fragments. The size fractionated biochar will be analyzed for total surface area via nitrogen adsorption at CCMR, visualized using Transmission Electron Microscopy, and then incorporated into fabric via Electrospinning in a new prototype spinner developed specifically for this purpose by our collaborator Dr. Juan Hinestrosa. The fibers will be spun onto aluminum foil for ease of handling and triplicate subsamples will be placed in 40ml vials containing 14C labeled volatile and semivolatile organic compounds (Trichloroethylene, styrene, biphenyl, and chlorophenol) to assess sorption under passive diffusion conditions. The amount of radioactivity that sorbs to the biochar containing fabric will be determine by scintillation counting and compared to that which is sorbed by the control fabric with no biochar. We will determine the effect of different biochars on the rate of pollutant sorption and maximal loading.

Progress 10/01/12 to 09/30/15

Outputs
Target Audience: Nothing Reported Changes/Problems:Major challenges including explosions that resulted in destruction of two electrospinning devices, turnover of staff (2 technicians and a postdoc came and went during the course of the project) and students (three different undergraduates participated, but there was no overlap since the second one (who had been trained by the first)decided not to continue with the project. We also faced major challenges obtaining sufficient quantities of small biochar particles from traditional grinding devices, and in keeping the biochar suspended in the electrospinning solvents.We had to narrow the scope of the project away from multiple pollutants, biochars, and particular sizes because of the difficulty in milling and suspending biochar in the solvents used during electrospraying. We have, however, made significant process on the electrospinning side, including the development of an explosion-proof electrospinner and the production of vicious co-solvents that serve to keep the biochar particles suspended and dispersed during electrospinning. What opportunities for training and professional development has the project provided?Over the course of the 3 years threesenior staff (technicians/post docs)and three undergraduates received training in electrospinning, milling, and size fractionation as well training in the use and detection of radioisotope tracers used to quantify pollutant deposition on the biochar fabrics. How have the results been disseminated to communities of interest?The results are still preliminary and not yet ready for publication. We are continuing with the project using volunteer undergraduate research assistants who hope to be able to build on the hard won methodologicaladvances obtained during the funding period. What do you plan to do during the next reporting period to accomplish the goals? Nothing Reported

Impacts
What was accomplished under these goals? In year one our main focus was on getting the biochar ready for suspension in the solvents caring the dissolved polymers that would eventually be electrospun. We tried numerous different commercial grinders and were able to producethe two larger sizes of particles (>100um and a 10-100um fraction), though we were notable to produce and separate enough of the smallerbiochar fraction (0.1-10um) to make it practical for it to be used in electrospinning. We also had to develop a new system for electrospinning since the biochar in the electrospinning solvent led to several explosions that destroyed two electrospinning units. We developed a simple remedy by enclosing the electrospinning setup in an air tight plexy-glass box with two gas ports andinto which high purity nitrogen was fed. This displaced the oxygen and prevented further combustion events. In year twowe produced one biochar containing fabric and a control fabric and tested themfor theirsorptive ability using semivolatile biphenyl as a model pollutant in a closed system:a 40 ml EPA vial with 10,000 dpm of 14C biphenl sorbed to the bottom of the vial. We found that it adsorbed approximately 10 times more biphenyl than the control fabric. We alsofound that biochar particles greater than 10-100um sizeproducedbrittle fabrics with numerous macrospores that were difficult to work with so these were not tested further. We also develop a multi-needle electropining device that increased the rate at which electrospun fabriccould be generated (though unfortunately, we still had problems with the biochar settling in the syringe during the spinning process and couldn't produce uniform fabric- i.e. char was more dense in some sections than others and therefore difficult to quantitively compare with controls). In year three we used filtration of acetone suspended biochar to obtained fractions that were less than 1um and wewere able to spin numerous biochar membranesbut still found that it was difficult of obtain thedistribution of biochar particles we had initially hoped to obtain because it would still sediment in the syringe during the spinning process.This was likely due to low viscosity of the acetone carrier solvent that was used to dissolvethe polymers used for electro spinning. We thereforepivoted towards testing many different solvent/polymer combinations in order to keep the biochar from settling and the electrospinning device from clogging. We eventually settled on using formic acid as the polymer solvent because its higher viscosity which kept the biochar suspended (and therefore more evenly distributed in the fabric).We ended up only being able to test the fabrics against one type of modelpollutant (biphenyl), but found that the biochar fabric wasmore effective at sorbing this compound than the control fabric.

Publications


    Progress 10/01/13 to 09/30/14

    Outputs
    Target Audience: Nothing Reported Changes/Problems: A major challenge was the departure of the post doc coordinating the project and training the undergraduate. In addition, one of the undergraduates graduated in May. It took time for the technician to receive the radiation safety training needed to perform the adsorption tests. It also took time for her to master the adsorpting testing procedure. What opportunities for training and professional development has the project provided? Two undergraduate students were given cross disciplinary training in materials science and environmental chemistry via one on one interaction with Drs. Hay and Hinestrosa (collaborator). How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? We will produce additional fabrics and test them against additional volatile and semivolatile model pollutants.

    Impacts
    What was accomplished under these goals? We tested one biochar containing fabric for its sorptive ability using semivolatile biphenyl as a model pollutant. We found that it adsorbed approximately 10 times morebiphenyl than the control fabric. We found that biochar particles in the 10-100um size range produce brittle fabrics with numerous macropores that were difficult to work with so these were not tested further.

    Publications


      Progress 10/01/12 to 09/30/13

      Outputs
      Target Audience: Nothing Reported Changes/Problems: Nothing Reported What opportunities for training and professional development has the project provided? The undergraduates and a part time post doc worked on the project in a multidisciplinary fashion with the PD and Dr. Juan Hinestrosa in the department of Fiber Science at Cornell. How have the results been disseminated to communities of interest? Nothing Reported What do you plan to do during the next reporting period to accomplish the goals? Additional testing of existing char-fabrics will be performed and additional fabrics with chars obtained at different temperatures will be produced and tested.

      Impacts
      What was accomplished under these goals? The grinding technology was put in place to allow us to produce the two larger sizes of particles, though production of the biochar that is 0.1-10um in sufficient quantities for electro-spinning does not appear too practical.

      Publications